Catheter Coiling
Development of complex catheter-based systems and minimally invasive devices combines engineering oversight, manufacturing expertise, and quality systems to support reliable design transfer into production. Through an engineering-led development approach, we help clients establish scalable manufacturing processes while preparing devices for long-term commercial success.
Overview
Precision catheter coil winding plays a critical role in achieving the mechanical performance required for advanced catheter systems. Meddux engineers every coiled catheter shaft to deliver the optimal balance of flexibility, hoop strength, pushability, and kink resistance, ensuring devices perform reliably throughout complex clinical procedures. Coil geometry, wire dimensions, and material selection are carefully optimized to match each device's intended application.
Our catheter coiling services support a broad range of minimally invasive devices, from standard catheter platforms to highly specialized micro-catheter design and manufacturing. Engineering teams develop reinforcement strategies that maintain shaft integrity while preserving the flexibility and navigation characteristics needed for challenging anatomical pathways.
By combining precision manufacturing with engineering-led design optimization, Meddux develops coil reinforcement solutions that improve overall catheter performance without compromising manufacturability. Every coiling program is refined through prototyping and performance evaluation to ensure consistent production quality and reliable clinical performance.
— Advantages
Catheter Coiling
Advantages
01
Precision to ±0.0002"
Coil winding tolerances held to within approximately ±0.0002 inch, with coil geometry and wire dimensions optimized per device to hit flexibility, hoop strength, and kink-resistance targets.
02
Direct-on-Device Winding
Coils wound directly onto the device shaft rather than produced as standalone components, keeping tolerances tight through the finished catheter without a separate assembly step.
03
Length Capability
Up to approximately 1800mm, covering the reach neurovascular and cardiovascular micro-catheter platforms require, with coil pitch and wire diameter adjusted across that length as needed.
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— Connect
Need Precision Coil Winding?
Meddux delivers precision catheter coil winding solutions engineered for flexibility, hoop strength, and pushability across advanced catheter platforms and micro-catheter design and manufacturing programs. Let's discuss the right coiling solution for your next device.
Connect with our team to discuss how we can support your next medical device program, from user-centered design through commercial manufacturing.
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